
The Effect of Particle Size Distribution in Flash Chromatography
In 1978 W. Clark Still published the first paper on Flash Chromatography in Journal of Organic Chemistry, he reported that the grade of silica gel, which gave the best performance, was 40-63 µm. At that time the most popular grade of silica gel was 63-200 µm, which gave, Still the poorest separation this is was partially due to the broadness of the particle size range.
The connection between particle size distribution and
column performance is very simple. When the range is broad the column packing
is uneven. Some parts are composed of only large particles where the solvent
will flow fast and meet little resistance and there sections composed of small
particles where the solvent flows slowly and meet great resistance. The solvent
will take the path of least resistance through the column and flow around
the pockets of small particles and not straight through the column. This uneven
flow greatly effects the separation because the peaks will have different
retention times depending its flow path through the column when they merge
as they exit the column the peaks will be broad and poorly separated. Narrow
particle size distributions results in a column that is packed evenly so the
solvent flows straight and evenly resulting in optimal separation. Figure
1 visually illustrates the effect of a wide versus a narrow particle size
distribution.


Fines are the small particles below 40µm, they cause backpressure and clogging which is particularly dangerous when using glass columns. Fines can also pass through filters and contaminate final products rendering it useless. SiliCycle has the lowest level of fines available on the market today.

References
Still, W. Clark et al, J. Org. Chem, 43, (1978) 2923-2925